- Ford produced the Mustang with only two engine options for the 1991 model year, the 2.3-liter four-cylinder engine and the 5.0-liter eight-cylinder engine. The 2.3-liter was standard equipment, and the 5.0-liter was optional equipment as part of the GT package. However, the 5.0-liter engine was the only available engine for the Cobra version of the Mustang. Generally, each engine has its own torque specifications that must be carefully followed upon reassembly.
- The cylinder head fasteners must be tightened in two intervals for both engines. If working on the 2.3-liter engine, torque each fastener to an initial setting of between 51 and 59 ft.-lb. of torque, then tighten each fastener to between 80 and 90 ft.-lb. of torque. If working on the 5.0-liter engine, tighten each fastener to an initial setting of between 18 and 24 ft.-lb. of torque, then tighten each fastener to between 65 and 72 ft.-lb. of torque.
- Tighten each main bearing cap fastener to between 80 and 90 ft.-lb. of torque if working on the 2.3-liter engine, and to between 60 and 70 ft.-lb. of torque if working on the 5.0-liter engine.
- The rod bearing cap fasteners must be tightened in two intervals for the 2.3-liter engine. First, torque each fastener to an initial setting of between 25 and 30 ft.-lb. of torque, then tighten each fastener to between 30 and 36 ft.-lb. of torque. If working on the 5.0-liter engine, tighten each fastener to between 19 and 24 ft.-lb. of torque.
- The exhaust manifold fasteners must be tightened in two intervals for the 2.3-liter engine. First, torque each exhaust manifold fastener to an initial setting of between 178 and 204 in.-lb. of torque, then tighten each fastener to between 20 and 30 ft.-lb. of torque. If working on the 5.0-liter engine, tighten each fastener to between 18 and 24 ft.-lb. of torque.
- Tighten the intake manifold fasteners to between 19 and 28 ft.-lb. of torque if working on the 2.3-liter engine. The intake manifold fasteners must be tightened in two intervals for the 5.0-liter engine. First, torque each intake manifold fastener to an initial setting of between 15 and 20 ft.-lb. of torque, then tighten each fastener to between 23 and 25 ft.-lb. of torque.
- Tighten each rocker arm fastener to between 62 and 97 in.-lb. of torque for both engines.
- Tighten each oil pan fastener to between 71 and 106 in.-lb. of torque for both engines.
- Tighten each oil pump fastener to between 14 and 21 ft.-lb. of torque if working on the 2.3-liter engine, and to between 22 and 32 ft.-lb. of torque if working on the 5.0-liter engine.
- Tighten each thermostat housing fastener to between 14 and 21 ft.-lb. of torque if working on the 2.3-liter engine, and to between 12 and 17 ft.-lb. of torque if working on the 5.0-liter engine.
- Tighten the vibration damper's retaining bolt to between 70 and 90 ft.-lb. of torque for both engines.
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